Large-scale bakeries and food manufacturing units use industrial dough mixer machines to produce perfectly mixed dough. These machines have unparalleled mixing consistency and large-scale batch production capabilities. Also, bakery manufacturers are considering automated dough production equipment as a future-centric strategy for improving in-house production facilities and boosting production efficiency.
Choosing the best industrial dough mixer machines available in the market increases the potential of producing high-quality products.
What is An Industrial Dough Mixer Machine?
The industrial dough mixer machine is a dough processing equipment that is used to mix, knead, and fold large batches of bakery ingredients like flour, yeast, sugar, etc. with water to form high-quality consistent doughs.
Customers’ inclination towards bakery products has seen a rapid rise in recent years, evident from the boom in bakery businesses across the world.
- According to Fortune Business Insight, the bakery market is projected to reach USD 731.69 billion by 2032 and with this rise, there is an upward trend in the purchase of bakery processing equipment like dough processing equipment, industrial dough mixer machines, and industrial baking ovens.
- The growth of the industrial mixer market at a steady CAGR of 4.9%, and the rising demand for industrial dough mixer machines stems from rising labor and energy expenses.
Types of Dough Mixers
In general, you may think of a dough mixer as a machine that can add in all ingredients and give them a good mix. Industrial dough mixers do this, giving high-quality, equal-sized doughs and much more. Here is the list of conventional dough mixers known worldwide.
1 Planetary Mixers
A planetary mixer is a versatile mixer that does multiple operations to produce 10 to 110kg of dough per hour. The blades move around the center enabling a thorough mixing action with minimal human monitoring. These mixers help you take care of different operations while the mixer does its job.
2 Spiral Mixers
The spiral mixers are heavy-duty mixers that produce 60kg to 120kg of dough per hour and are extremely efficient in the preparation of massive amounts of dough for long runs but need timely monitoring and checking. In spiral mixers the spiral hook and the bowl both rotate at a time to give an exceptionally consistent mix.
3 Vertical Cutter Mixers
Vertical cutter mixers are known for their speed and produce approx. 400 to 7,000 kg/hour of dough. Vertical cutter mixers are best for bakery products that include cutting chopping operations and wherever there is a need to do so quickly with the best results. These mixers do the cutting-chopping operation with the ingredients using vertically rotating sharp blades.
Top 8 Advantages of Industrial Dough Mixer Machines
Electric industrial dough mixer machines have come a long way from the time they were first invented by Rufus Eastman in 1885. Over the last century, technological innovation has changed the way mixer doughs operate and the benefits of industrial dough mixers have driven businesses to include them for scaling their business rapidly.
1. Full Integration of Dough-Blending Processes
Advanced industrial dough mixer machines measure, transfer, combine, and process ingredients in their mixing system. They reduce the massive manual loads required to get the ingredient ratio right and transfer heavy ingredient mix, making them a must-have piece of dough processing equipment for better, faster, and smarter bakery manufacturing.
2. Speeds Up Productivity
Heavy-duty industrial mixers can handle a large volume of ingredients at one go thus expediting the process of making large volumes of dough and also facilitating control over the volume of dough that needs to be mixed. Since industrial dough mixers use powerful motors with high revolutions per minute, speed controls, and high torque output, the time required is shorter and the productivity is higher.
3. Long Term Usability
Industrial mixers have robust build quality making it apt for the continuous operations of industrial bakery manufacturing with minimal or no repair needed. Most industrial dough mixers are made using robust stainless steel which is very easy to clean and has features like overload and overheating protection making them apt for the rigorous grind of the dough-making process.
4. Versatility of Use
The best feature of industrial dough mixers lies in their ability to work with a variety of products and ingredients at scale. From pizza dough, cookie dough, and cake dough to pastries, and bun doughs modern dough mixers can help bakery manufacturers use a single mixer for the preparation of dough for multiple products.
5. Low Wastage of Ingridients
Many of the now available advanced industrial dough mixers have automated systems that measure the right ratio of ingredients and timers to ensure that the dough is mixed to the right consistency as per the time required. This is immensely helpful in ruling out instances of mismeasurement, excess dough, or uneven scraps and the need to scrap the mix. Additionally, advanced tech features incorporated in dough mixers like splash guards ensure minimal splattering and that all the ingredients are used optimally without wastage.
6. Reduced Manual Labour
Dough mixing large batches of raw material is a cumbersome process. Automated mixing enabled by dough mixers is the best way to reduce the load on manual staff and the exertion involved in hand mixing operations. Automated dough mixing enables a consistent dough size which is difficult to achieve when it comes to dough dividing involving manual labor.
7. Advanced Tech for Effortless Operation
Modern dough mixers feature productive tech aspects like double motors that knead massive amounts of dough. Additionally, innovative applications of tech like LCD touch panels and control panels improve the speed and ease of operation. Similarly, timers are used to control mixing times, and reset buttons are incorporated to handle breakdowns.
8. High-Quality Dough Production
The ability of automatic and semi-automatic industrial dough mixers to make doughs of consistent portion sizes or equal sizes ensures that the end result is uniform baking outcomes to quality, texture, and look. Additionally, modern industrial dough mixers are known to dissipate the minimal heat thus keeping the taste and nutritional quotient of the dough in check.
Breaking Barriers in Bakery Business through Industrial Dough Mixer Machines
At New Era Machines we help bakery businesses deliver quality products through the incorporation of technology. Our dough mixing systems have a massive capacity of mixing 70-1000kg/batch where end-to-end operations from compressing, kneading and monitoring take place. Our dough mixer has advanced features like recipe management through touch panels that ease operations and boost productivity and production speeds.
Want to add agility to your bakery manufacturing operations?
At New Era Machines, we deliver high-end industrial dough mixers that are an absolute fit for bakery businesses.
Connect with us today to know more.
